In a metal fabrication process, the most widely used metal in Aluminium, owing to its least corroding tendency and lightweight. Because of its highly malleable property, you can shape it any way you like.
Aluminium sheets have numerous industrial applications and can be easily recycled repeatedly where all the properties will remain intact.
So, how an aluminium sheet is formed? The process is simple. Aluminium is made to pass through a roll under pressure, where it changes its shape and becomes thinner and increases in its length. Mostly a sheet metal is below .249” thick.
If asked for the most widely used form of aluminium, it will be a sheet. The packaging industry requires aluminium in a larger amount since aluminium sheets are required for making cans and aluminium packages. Not only in the packaging industry, but the transportation industry also requires aluminium sheets to make tractor-trailer trucks and other automobile parts. Aluminium sheets are also a part of household products and in the construction products as well.
With the help of colour anodizing, aluminium sheets can be given any colour you like. Matte finish, polishing can also be done beneath an aluminium sheet. With texturing, the aluminium sheets will look like its wood. Recently there is a burgeoning aluminium usage in different industries. Most of the time aluminium replaces steel because of some of the qualities like lesser weight and other properties when compared to other metals.
Factors to be Considered in Aluminium Sheet Metal Fabrication
It was in the year 1800, Aluminium was discovered, and in 1855, a massive block of Aluminium was exhibited in the World’s Fair in Paris.
During those times the price of Aluminium was competing with that of gold since making Aluminium was harder in those times. Aluminium was used as the material for making jewellery.
Thereafter, aluminium, with its beneficial characteristics, were used in different fields. Aluminium sheet metal fabrication should be done, bearing some aspects in our mind.
Typically, an aluminium alloy should be used before a specific time period; otherwise, its properties will undergo a great change after a long time.
A coated tool is required for the purpose of nibbling and punching.
A special tool should be used for evading any bending mark during the bending procedure.
Watch for any burr-free corners or surfaces that are splash-free since there is a higher energy demand in the process of aluminium laser cutting.
The process of Aluminium welding should be done only by experts.
Avoid any secondary burr when grinding is done.
Sheet Metal Fabrication
The process involved in a sheet metal fabrication includes cutting, shaping and fabricating for the final product.
But the whole process is done following all the methods of the past, incorporating the present technologies as well.
And what’s the outcome? It’s probably products that are of superior quality that tend to improve the lives of people all around the world.
Aluminium fabrication ensures quality and preciseness even in medical tools or aeroplanes with supplies in it.
Most widely done industrial production in the US is sheet metal manufacturing. It’s not a matter of wonder that most industries need sheet metal work.
The process of sheet metal fabrication encompasses a wide variety of unique processes. A metallic sheet is made into a part meant for a function made with an intent of the special application.
There are a lot of processes involved in the formation of a three-dimensional piece, which includes processes starting from bending to annealing.
Aluminium Sheet Metal Vs. Plastic Fabrication
Even though plastic fabrication is reasonably priced, with different aspects, it had a lot of defects. One problem that tops the list is the least resistance to damage. Placed in an environment surrounding a lot of chemicals, extreme temperature or recurring friction, a plastic fabrication will damage easily.
With all these defects in mind, picking an aluminium sheet is much better. Aluminium is more resistant, affordable and much sturdy.
Aluminium Sheet Metal Fabrication Vs. Steel Fabrication
For fabrication that demands versatility, aluminium is a better choice since the weight of aluminium is one-third of steel. Steel can rust easily without a good finish but not aluminium since aluminium is known for its anti-corroding property. Steel fabrication is a complex process since it’s not an easy task to cut steel and much stronger when compared to Aluminium.